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25-landfill-recycle-center
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Inventor: Christopher Gabriel Brown
Patent status: Consolidated utility application 19/540,453 (filed 02/13/2026). Patent pending; all rights to seek additional patent protection are expressly reserved by the inventor.
SKU: 2054
Document revision: 1.0 — March 2026
Maturity level: 1 — Research (Complete Engineering Package)
Patent status: Consolidated utility application 19/540,453 (filed 02/13/2026). Patent pending; all rights to seek additional patent protection are expressly reserved by the inventor.
SKU: 2054
Document revision: 1.0 — March 2026
Maturity level: 1 — Research (Complete Engineering Package)
A fixed-site industrial facility that mines closed or active landfills, separates materials into saleable commodities, recovers energy from non-recyclables, and produces clean water. Unlike a mobile-truck concept (Project 15), this is a permanent processing center with full-scale industrial equipment, no weight constraints, and 10–50× the throughput. The design basis is 1,000 tons per day of excavated municipal landfill feedstock, processed through a seven-stage pipeline of commercially proven equipment — trommel screening, magnetic separation, eddy-current separation, density separation, NIR optical sorting, manual QC, and thermal waste-to-energy — producing baled metals, sorted plastics by resin, recovered soil and aggregate, and net-positive electricity.
The package delivers a complete, ready-to-permit engineering blueprint: technical specifications with every formula worked through, facility layout with dimensional drawings, a full bill of materials quoting 80+ line items from named manufacturers, an energy-recovery thermodynamic analysis, a business plan with three-scenario sensitivity modelling, a regulatory-compliance and permitting guide covering federal, state and local requirements, an autonomous-operations architecture targeting 90%+ unmanned running, and a working Python SCADAÂ / control-system simulator.
Read section 3 for $1.90Aggregate power: Total facility consumption 1,236–1,634 kW. Gross thermal generation 1,000–2,000 kW (processing-stages document) to 13.8 MW (tech-specs large-scale scenario). Net facility power position ranges from −634 kW to +764 kW at processing-stage scale, or up to 9.9 MW net export in the large-scale configuration.
Read section 4 for $1.90CHP potential: Combined heat and power configuration could capture 20–30 MW thermal for process-water heating, building HVAC, or adjacent industrial users, raising overall efficiency to ~41.5%.
Read section 5 for $1.90All values corrected to 7% O2, dry basis, standard conditions (0 °C, 1 atm). APCD train: furnace → HRSG → spray-dryer absorber (hydrated lime) → activated-carbon injection → pulse-jet baghouse (PTFE membrane bags, ~2,000 bags, 2,000 m² filtration area) → SCR reactor (V2O5‑WO3/TiO2 honeycomb, >80% NOx reduction) → ID fan → 200 ft stack (6 ft inside diameter). CEMS monitors CO, NOx, SO2, HCl, O2, PM, Hg, temperature, and flow continuously, with data logged per EPA 40 CFR Part 60.
Read section 6 for $1.90Regulatory framework covered in full: RCRA (40 CFR Parts 239–282), Clean Air Act Title V, NSPS Subpart Eb, MACT Subpart EEE, NPDES (40 CFR Part 122), pretreatment (40 CFR Part 403), NEPA (40 CFR Parts 1500–1508), OSHA (29 CFR Part 1910 — 14 specific standards addressed including HAZWOPER, LOTO, confined-space, noise exposure, machine guarding, hazard communication), 10 safety programs documented, permitting timeline 18–36 months, permitting costs $542,000–$1,070,000, annual compliance $335,000–$515,000.
Read section 7 for $1.90CAPEX: $42,500,000 (range $40M–$45M). Discounted payback (10% rate): ~9.2 years. 15-year NPV: ~$17.6M. Project IRR (base case, 15-year horizon): ~14%.
Read section 8 for $1.90Target: 90%+ autonomous operation with a staff of 14 people running a 1,000 TPD facility (versus 45–60 at a conventional MRF). Annual labour cost: $910,000 (14 staff × $65,000 average fully loaded).
Read section 9 for $1.90Phase 2 roadmap: autonomous wheel loader (Volvo LX04 / CAT autonomous), AGV bin transport, predictive maintenance via ML on vibration/temperature data, dynamic sort recipes driven by real-time commodity pricing, autonomous excavation (Built Robotics).
Read section 10 for $1.90Recycling rate: 57.7% (180,000 GPD closed-loop). Net fresh-water consumption: 132,000 GPD. On-site treatment: 20 ft diameter clarifier, sand filter, pH adjustment, RO system (Dow FilmTec BW30, 5 GPM for boiler makeup). Zero process-water discharge to surface water — all to POTW or recycled.
Read section 11 for $1.90Building-shell TL: 25 dB (R‑19 insulated metal panels). Distance attenuation to 200 ft setback: 36.5 dB. Combined continuous boundary noise: 47.6 dBA. Mitigation: acoustic enclosures on shredder (15–20 dB reduction), inlet/outlet silencers on air-classifier blower, 8 ft barrier wall on cooling tower, earthen berm along residential boundaries (5–8 dB insertion loss).
Read section 12 for $1.90ASCE 7‑22 (loads), ACI 318‑19 (concrete), AISC 360‑22 (steel), NFPA 13 (sprinklers), NFPA 652 (combustible dust), NFPA 850 (generating plants), 40 CFR Part 60 Subpart Eb (large MWC), 40 CFR Part 62 Subpart FFF (federal plan), 40 CFR Part 403 (pretreatment), 29 CFR 1910.95 (noise), ASHRAE 62.1 (ventilation), CMAA Specification No. 70 (cranes), ASTM D1586 (SPT), ASTM D2850 (triaxial), ASTM E1155 (floor flatness), ISO 10816 (vibration), ISO 9613 (outdoor sound), EPA Methods 1–5, 23, 26A, 29 (stack testing), AASHTO HS‑25 (pavement loading), IBC, IFC, NEC/NFPA 70, IMC, IPC, ADA.
Read section 13 for $1.90This package ships on a single Blu-ray disc, posted to the delivery address on your order. The archive on the disc is AES-256 encrypted; the passphrase is sent separately, by email, once the disc is despatched — so the disc alone is of no use to anyone who intercepts it.
Read section 14 for $1.90Discs are despatched by tracked, signed-for post. Allow 5 business days for mastering and verification before despatch.
Read section 15 for $1.90© 2026 Christopher Gabriel Brown. All rights reserved.
Read section 16 for $1.90